Müller 8500. Dynamic High-Performance
Inserting System

Safe processing, maximum flexibility and unsurpassed productivity characterize the 8500 line from Müller. Thanks to the dynamics, even large volumes of complex transaction applications can be handled. With the ultimate flexibility due to the modular design, the requirements of increasingly complex applications as well as the multitude of applications can be perfectly met.

In particular, the multi-channel system from Müller, which is freely configurable from 2 to 15 stations, enables this unique flexibility. This allows multi-channel applications with reading and enclosures to be produced in any order. Whether as a cut-sheet or from the web, with or without reading, un- or prefolded enclosures – almost anything is possible.

A quick switch between cut-sheet and continuous processing is easy with this system. Single-sheet and continuous feed channel can be integrated into the system at the same time – so the transition from one type of processing to the other is done in no time at all. This advantage can also be used as a twochannel solution by integrating two feed channels for so-called matching.

The system also features dynamic speed adjustment. For jobs in which document groups of diff erent sizes are collected – sometimes one document, sometimes nine documents – the system automatically adjusts to the most time-consuming work step: The subsequent module waits until the predecessor module has completed all tasks and only then continues to process the document set at maximum speed. This eliminates so-called idle cycles and signifi cantly improves  performance compared to similar systems.

Configuration flexibility • customer-specific system design
Dynamic speed • automatic speed adjustment
Envelope flexibility • largest selection with all intermediate formats
Process control • document monitoring and Camera Job Control
Flexible processing • cut-sheet and continuous or mixed processing



Technical Data

Performance Müller 8515
Müller 8512
Müller 8506
15.000 (DL - C5)
12.000 (DL - C5)
6.000 (DL - C5)
Documents   Cut sheet or continuous (pinless and pinfeed)
(60) 70 - 130 (170) g/m²
100 - 405 mm (4 - 16") paper length
15.000 - 40.000 documents/h
Processing   2-up continuous slalom and cut sheet
White paper management
Face down, foot first, A-Z (= standard)
Cutter   Horizontal slit and gutter cut at full speed
Vertical slit and gutter cut (left, right, within the document)
Folder   All types of fold up to 9 sheets (half fold up to 16 sheets)
Interface   Central screen & local displays
Document monitoring
Interface for productions management systems (PMS)
Enclosures   Min. 85 x 102 mm
Max. 150 x 235 mm
(40) 60 - 200 (250) g/m²
1.500 sheets
Envelopes   Min. 105 x 200 mm (h x w)
Max. 162 x 240 mm (h x w)
70 - 120 g/m²
1.500 envelopes
8 mm filling capacity


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